Injection Mould Design & Production | Automotive Lighting Moulds

Our injection mould design and production process combines engineering expertise with advanced manufacturing capabilities. The design phase utilizes 3D CAD software and mold flow analysis to optimize filling patterns, cooling efficiency, and part ejection. We produce moulds for various tonnage ranges (50-1000T) with standardized mounting patterns for easy press compatibility. The production process employs high-precision machining centers capable of holding tolerances within ±0.01mm. We implement scientific molding principles in our designs including balanced runner systems, proper gate locations, and optimized cooling channel layouts. The moulds feature durable components (guide pillars, bushings, ejector pins) manufactured from premium tool steels. Our quality control includes thorough inspection of all functional surfaces and moving components. We offer both conventional and hot runner systems, with hot runner designs optimized for minimal material waste. The mould production process includes comprehensive testing with production-grade materials to verify performance. We provide complete documentation including design drawings, material certifications, and processing parameters. Our technical team can advise on optimal mould designs for specific materials and part geometries.