Transparent PC Material for Headlights | Durable, UV-Resistant Automotive Optics

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Foshan Geqin Auto Parts Co., Ltd. – Professional Manufacturer of Automotive Lighting & Molds

Foshan Geqin Auto Parts Co., Ltd. – Professional Manufacturer of Automotive Lighting & Molds

Foshan Geqin Auto Parts Co., Ltd., established in 2011 and relocated in 2017, specializes in automotive lighting components and precision molds. The company produces high-quality convex lenses, reflectors, and headlights using advanced materials like PC and PMMA for superior optical performance. Their expertise extends to plastic injection molds and die-casting molds, supporting mass production of complex automotive and industrial parts. Geqin serves OEMs with customized solutions, emphasizing durability, precision, and compliance with international standards. The website highlights their capabilities in mold design, optical component manufacturing, and innovative lighting systems for enhanced vehicle safety and aesthetics.
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Why choose us?

Precision Optical Component Manufacturing

Specializing in high-precision convex lenses and reflectors for automotive lighting, we utilize advanced PC/PMMA materials with 90%+ light transmittance and UV resistance. Our optical components meet strict ECE/ISO standards for beam pattern accuracy and durability in extreme conditions (-40°C to 120°C).

Integrated Mold-to-Product Solutions

Combining die casting and plastic injection mold capabilities, we produce 500+ precision molds annually for headlight housings and reflectors. Our in-house mold workshop reduces lead times by 30% while maintaining 0.01mm tolerance for complex geometries in aluminum/steel molds.

Automotive-Grade Material Expertise

With 10+ years' experience in engineering plastics, we optimize PC/PMMA formulations for headlight applications - achieving V-0 flame rating, >92% light transmission, and impact resistance up to 20J/cm² while withstanding long-term UV exposure and thermal cycling.

Full-Service Headlight Manufacturing

From optical design to final assembly, we provide complete headlight solutions including LED modules, reflector bowls, and PMMA lenses. Our vertically integrated production covers mold making, injection molding, vacuum metallization, and automated light pattern testing to ensure OEM-quality output.

Related products

Our transparent PC material for headlights is specially formulated to meet the demanding requirements of automotive lighting systems. The material offers exceptional optical clarity (90%+ light transmission) with minimal haze (<1%). We utilize high-purity polycarbonate resin with UV stabilizers that prevent yellowing under prolonged sun exposure. The material demonstrates excellent impact resistance (IZOD >850 J/m) to withstand road debris impacts. Our PC formulation maintains dimensional stability at continuous service temperatures up to 120°C. The material features inherent flame retardancy (UL94 V-0 rating) for automotive safety compliance. We offer various flow grades optimized for different headlight component geometries and wall thicknesses. The PC material is available in natural clear and several transparent color options. Our quality control includes rigorous testing of optical properties, including refractive index (1.586) and dispersion characteristics. The material demonstrates excellent resistance to automotive chemicals including gasoline, oils, and washer fluids. We provide comprehensive technical datasheets including complete mechanical, thermal, and optical properties. Our PC material is processed using strict drying protocols (4 hours at 120°C typically) to prevent hydrolysis during molding. The material can be coated with abrasion-resistant hard coatings for enhanced durability in exterior applications.

Frequently Asked Questions

What types of automotive lighting components does your company specialize in?

We specialize in manufacturing high-performance automotive lighting components including precision convex lenses, reflectors, and complete headlight assemblies. Our products utilize optical-grade PC/PMMA materials with >90% light transmission, meeting ECE/ISO standards for beam pattern accuracy and durability. We offer both halogen and LED solutions with custom optical designs for various vehicle applications.
We primarily use polycarbonate (PC) and polymethyl methacrylate (PMMA) for lenses due to their exceptional optical properties. PC offers superior impact resistance (up to 20J/cm²) and heat resistance (120°C), while PMMA provides 92%+ light transmission with excellent UV stability. Both materials are 50% lighter than glass and can be molded into complex shapes for advanced lighting designs.
Our facility houses complete mold manufacturing capabilities including precision CNC machining, EDM, and wire cutting. We produce 500+ injection molds and die casting molds annually, with tolerances within 0.01mm. Specializing in automotive lighting molds, we work with H13 steel for die casting and pre-hardened steel for injection molds to ensure longevity under high-pressure production conditions.
We implement a rigorous QC process including coordinate measuring machines (CMM) for dimensional checks, spectrometers for material verification, and photometric testing for light distribution analysis. All products undergo environmental testing (-40°C to 120°C thermal cycling, UV exposure, and vibration tests) to ensure compliance with automotive industry standards.
Our reflectors feature precision parabolic surfaces with vacuum-aluminized coatings achieving >90% reflectivity. We combine injection molding and metallization processes to produce lightweight, durable reflectors with optimized light patterns. Advanced simulation software helps design reflectors for maximum luminous efficiency while meeting all regulatory requirements for beam cutoff and distribution.

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customer evaluation

Richard Harris
High impact resistance, suitable for automotive lamp covers

The PC material from Geqin is really tough. We made automotive lamp covers with it, and they passed the impact test easily—no cracks even when hit by small stones. The transparency is also good, ensuring the light of the lamp can pass through clearly.

Barbara Garcia
Good weather resistance, long service life outdoors

We used Geqin's PC material to make outdoor light covers. After 2 years of exposure to sunlight and rain, there's no obvious yellowing or aging. The material's weather resistance ensures the long service life of our products, reducing replacement frequency.

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High-transparency, impact-resistant PC material for optical and industrial applications

High-transparency, impact-resistant PC material for optical and industrial applications

Geqin's PC (Polycarbonate) offers 90% light transmittance and exceptional impact resistance, earning it the reputation of "bulletproof glass" material. It withstands high temperatures up to 120℃, with good flame retardancy and dimensional stability. Perfect for automotive headlight covers, optical lenses, and industrial protective gear, it combines functionality with long-lasting performance.