High-Strength PC Automotive Components | Durable Lighting Solutions

Our high-strength PC automotive components combine the exceptional mechanical properties of polycarbonate with automotive-grade durability. These components utilize impact-modified PC formulations with tensile strength exceeding 65 MPa and impact resistance over 60 kJ/m². The material maintains its mechanical properties across a wide temperature range (-40°C to 120°C). We manufacture structural components including brackets, housings, and reinforcement elements with precision-molded features. The PC material demonstrates excellent fatigue resistance for long-term reliability in dynamic applications. Our components feature excellent resistance to automotive fluids including oils, greases, and washer solutions. We offer glass-filled PC options (up to 30% glass fiber) for applications requiring enhanced stiffness and dimensional stability. The manufacturing process includes post-mold annealing to relieve internal stresses in critical load-bearing components. Our quality control includes comprehensive mechanical testing to verify strength and durability specifications. The components can be produced with various surface finishes from smooth cosmetic to textured functional surfaces. We can integrate metal inserts during molding for hybrid metal-plastic assemblies. Our technical team can advise on design optimization to maximize strength-to-weight ratios for specific applications.