PC Lenses for LED Headlights | High-Transparency Automotive Lighting

Our PC lenses for LED headlights are specially designed to optimize the performance of modern LED lighting systems. These lenses utilize high-purity polycarbonate with exceptional optical clarity (90%+ transmission) and minimal color distortion. The lens designs incorporate precise optical surfaces that shape and direct LED light output efficiently. We offer various lens types including collimating lenses, TIR (total internal reflection) lenses, and diffuser lenses for different lighting functions. The PC material formulation includes specialized additives that prevent blue light degradation common in LED applications. Our lenses feature excellent thermal stability, maintaining performance at LED junction temperatures up to 120°C. The designs account for LED-specific characteristics including narrow emission angles and high luminance. We can produce lenses with microstructures that create unique lighting effects or brand signatures. Our quality control includes spectral transmission testing to ensure consistent performance across the visible spectrum. The lenses demonstrate excellent resistance to the short-wavelength light emitted by high-power LEDs. We offer anti-reflective coating options to maximize light transmission for critical applications. Our technical team can develop custom lens solutions tailored to specific LED chip configurations or optical requirements.