PC Material Automotive Headlight Assembly | Precision Lighting Solutions

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Foshan Geqin Auto Parts Co., Ltd. – Professional Manufacturer of Automotive Lighting & Molds

Foshan Geqin Auto Parts Co., Ltd. – Professional Manufacturer of Automotive Lighting & Molds

Foshan Geqin Auto Parts Co., Ltd., established in 2011 and relocated in 2017, specializes in automotive lighting components and precision molds. The company produces high-quality convex lenses, reflectors, and headlights using advanced materials like PC and PMMA for superior optical performance. Their expertise extends to plastic injection molds and die-casting molds, supporting mass production of complex automotive and industrial parts. Geqin serves OEMs with customized solutions, emphasizing durability, precision, and compliance with international standards. The website highlights their capabilities in mold design, optical component manufacturing, and innovative lighting systems for enhanced vehicle safety and aesthetics.
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Why choose us?

Precision Optical Component Manufacturing

Specializing in high-precision convex lenses and reflectors for automotive lighting, we utilize advanced PC/PMMA materials with 90%+ light transmittance and UV resistance. Our optical components meet strict ECE/ISO standards for beam pattern accuracy and durability in extreme conditions (-40°C to 120°C).

Integrated Mold-to-Product Solutions

Combining die casting and plastic injection mold capabilities, we produce 500+ precision molds annually for headlight housings and reflectors. Our in-house mold workshop reduces lead times by 30% while maintaining 0.01mm tolerance for complex geometries in aluminum/steel molds.

Automotive-Grade Material Expertise

With 10+ years' experience in engineering plastics, we optimize PC/PMMA formulations for headlight applications - achieving V-0 flame rating, >92% light transmission, and impact resistance up to 20J/cm² while withstanding long-term UV exposure and thermal cycling.

Full-Service Headlight Manufacturing

From optical design to final assembly, we provide complete headlight solutions including LED modules, reflector bowls, and PMMA lenses. Our vertically integrated production covers mold making, injection molding, vacuum metallization, and automated light pattern testing to ensure OEM-quality output.

Related products

Our PC material automotive headlight assemblies represent complete lighting solutions combining polycarbonate's superior properties with precision engineering. These assemblies integrate multiple components including lenses, reflectors, housings, and mounting systems - all optimized for PC material characteristics. The assemblies utilize optical-grade PC with 90%+ light transmission and UV stabilization for long-term clarity. We design for optimal thermal management, accounting for PC's thermal expansion properties in the assembly architecture. The complete units feature impact-resistant construction that exceeds automotive safety standards for road debris protection. Our assembly process includes precision alignment of all optical components to ensure perfect beam pattern compliance. We offer various configurations including modular designs for easier servicing and replacement. The assemblies demonstrate excellent resistance to automotive chemicals, temperature extremes (-40°C to 120°C), and vibration. Our quality control includes full photometric testing of complete assemblies under simulated operating conditions. We can integrate advanced features like adaptive lighting systems within the PC-based assembly framework. All assemblies meet relevant automotive standards for performance, durability, and safety.

Frequently Asked Questions

What types of automotive lighting components does your company specialize in?

We specialize in manufacturing high-performance automotive lighting components including precision convex lenses, reflectors, and complete headlight assemblies. Our products utilize optical-grade PC/PMMA materials with >90% light transmission, meeting ECE/ISO standards for beam pattern accuracy and durability. We offer both halogen and LED solutions with custom optical designs for various vehicle applications.
We primarily use polycarbonate (PC) and polymethyl methacrylate (PMMA) for lenses due to their exceptional optical properties. PC offers superior impact resistance (up to 20J/cm²) and heat resistance (120°C), while PMMA provides 92%+ light transmission with excellent UV stability. Both materials are 50% lighter than glass and can be molded into complex shapes for advanced lighting designs.
Our facility houses complete mold manufacturing capabilities including precision CNC machining, EDM, and wire cutting. We produce 500+ injection molds and die casting molds annually, with tolerances within 0.01mm. Specializing in automotive lighting molds, we work with H13 steel for die casting and pre-hardened steel for injection molds to ensure longevity under high-pressure production conditions.
We implement a rigorous QC process including coordinate measuring machines (CMM) for dimensional checks, spectrometers for material verification, and photometric testing for light distribution analysis. All products undergo environmental testing (-40°C to 120°C thermal cycling, UV exposure, and vibration tests) to ensure compliance with automotive industry standards.
Our reflectors feature precision parabolic surfaces with vacuum-aluminized coatings achieving >90% reflectivity. We combine injection molding and metallization processes to produce lightweight, durable reflectors with optimized light patterns. Advanced simulation software helps design reflectors for maximum luminous efficiency while meeting all regulatory requirements for beam cutoff and distribution.

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customer evaluation

Marcus Carter
Bright and reliable, enhances night driving safety

The automotive headlights we sourced from Geqin have transformed our vehicles’ night performance. The LED bulbs paired with high-quality PC lenses produce a clear, far-reaching beam that illuminates roads and obstacles early. The design includes both low and high beams with precise cutoff lines, avoiding glare for other drivers. They’ve withstood heavy rain and extreme temperatures without fogging up—truly reliable.

Victoria Bennett
Energy-efficient with long lifespan, reduces replacement costs

Geqin’s LED headlights consume 30% less power than traditional halogen ones, which helps improve our vehicles’ fuel efficiency. We’ve tested them for over 10,000 hours, and the brightness remains consistent with no flickering. The heat dissipation system works effectively, preventing overheating even during extended use. This long lifespan means lower replacement frequency for our customers— a big selling point.

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High-performance automotive headlights with advanced technology and safety compliance

High-performance automotive headlights with advanced technology and safety compliance

Geqin's headlights integrate multiple functions (low beam, high beam, turn signal) and meet strict safety standards (ISO, ECE). Equipped with evolving light sources (halogen, xenon, LED, laser), they use high-quality PC or PMMA covers for clarity and durability. Designed to enhance night driving visibility and vehicle recognition, they combine safety performance with modern aesthetic designs, such as matrix or through-type styles.