Convex Lens Light Concentration Effect | Precision Optics for Automotive Lighting

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Foshan Geqin Auto Parts Co., Ltd. – Professional Manufacturer of Automotive Lighting & Molds

Foshan Geqin Auto Parts Co., Ltd. – Professional Manufacturer of Automotive Lighting & Molds

Foshan Geqin Auto Parts Co., Ltd., established in 2011 and relocated in 2017, specializes in automotive lighting components and precision molds. The company produces high-quality convex lenses, reflectors, and headlights using advanced materials like PC and PMMA for superior optical performance. Their expertise extends to plastic injection molds and die-casting molds, supporting mass production of complex automotive and industrial parts. Geqin serves OEMs with customized solutions, emphasizing durability, precision, and compliance with international standards. The website highlights their capabilities in mold design, optical component manufacturing, and innovative lighting systems for enhanced vehicle safety and aesthetics.
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Why choose us?

Precision Optical Component Manufacturing

Specializing in high-precision convex lenses and reflectors for automotive lighting, we utilize advanced PC/PMMA materials with 90%+ light transmittance and UV resistance. Our optical components meet strict ECE/ISO standards for beam pattern accuracy and durability in extreme conditions (-40°C to 120°C).

Integrated Mold-to-Product Solutions

Combining die casting and plastic injection mold capabilities, we produce 500+ precision molds annually for headlight housings and reflectors. Our in-house mold workshop reduces lead times by 30% while maintaining 0.01mm tolerance for complex geometries in aluminum/steel molds.

Automotive-Grade Material Expertise

With 10+ years' experience in engineering plastics, we optimize PC/PMMA formulations for headlight applications - achieving V-0 flame rating, >92% light transmission, and impact resistance up to 20J/cm² while withstanding long-term UV exposure and thermal cycling.

Full-Service Headlight Manufacturing

From optical design to final assembly, we provide complete headlight solutions including LED modules, reflector bowls, and PMMA lenses. Our vertically integrated production covers mold making, injection molding, vacuum metallization, and automated light pattern testing to ensure OEM-quality output.

Related products

The light concentration effect of our convex lenses is precisely engineered for automotive lighting applications. These optical components utilize mathematically calculated curvatures to achieve optimal light gathering and directional control. The convex surfaces refract incoming light rays, causing them to converge at specific focal points determined by the lens's curvature and refractive index (1.586 for PC, 1.49 for PMMA). We manufacture lenses with various focal lengths (short, medium, long) to create different concentration effects for various lighting functions. The light concentration efficiency exceeds 95% for properly aligned optical systems. Our design process includes advanced ray-tracing simulations to predict and optimize concentration patterns before production. The lenses maintain precise surface profiles (within 0.025mm tolerance) to ensure consistent concentration performance. We offer anti-reflective coating options that reduce surface losses and enhance overall concentration effectiveness. The convex lenses demonstrate excellent resistance to thermal gradients that could affect optical performance. Our quality control includes focal length verification and light distribution analysis for every production batch. The concentration effect remains stable across automotive temperature ranges (-40°C to 120°C). We can customize lens geometries to achieve specific light concentration requirements for unique applications.

Frequently Asked Questions

What types of automotive lighting components does your company specialize in?

We specialize in manufacturing high-performance automotive lighting components including precision convex lenses, reflectors, and complete headlight assemblies. Our products utilize optical-grade PC/PMMA materials with >90% light transmission, meeting ECE/ISO standards for beam pattern accuracy and durability. We offer both halogen and LED solutions with custom optical designs for various vehicle applications.
We primarily use polycarbonate (PC) and polymethyl methacrylate (PMMA) for lenses due to their exceptional optical properties. PC offers superior impact resistance (up to 20J/cm²) and heat resistance (120°C), while PMMA provides 92%+ light transmission with excellent UV stability. Both materials are 50% lighter than glass and can be molded into complex shapes for advanced lighting designs.
Our facility houses complete mold manufacturing capabilities including precision CNC machining, EDM, and wire cutting. We produce 500+ injection molds and die casting molds annually, with tolerances within 0.01mm. Specializing in automotive lighting molds, we work with H13 steel for die casting and pre-hardened steel for injection molds to ensure longevity under high-pressure production conditions.
We implement a rigorous QC process including coordinate measuring machines (CMM) for dimensional checks, spectrometers for material verification, and photometric testing for light distribution analysis. All products undergo environmental testing (-40°C to 120°C thermal cycling, UV exposure, and vibration tests) to ensure compliance with automotive industry standards.
Our reflectors feature precision parabolic surfaces with vacuum-aluminized coatings achieving >90% reflectivity. We combine injection molding and metallization processes to produce lightweight, durable reflectors with optimized light patterns. Advanced simulation software helps design reflectors for maximum luminous efficiency while meeting all regulatory requirements for beam cutoff and distribution.

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customer evaluation

Emily Davis
High transmittance, meets optical standards strictly

We ordered custom convex lenses for our optical instruments. Geqin's products have over 92% transmittance, which perfectly meets our requirements. The surface is smooth without blemishes, ensuring clear imaging. Their team also provided professional advice on focal length selection. Delivery was on time.

Michael Brown
Reliable supplier, consistent quality for bulk orders

As a manufacturer of flashlights, we need a large number of convex lenses. Geqin has been our stable partner for 3 years. Each batch of lenses has consistent thickness and curvature, ensuring stable light output of our products. The PC material they use is impact-resistant, reducing damage during transportation.

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High-precision convex lenses with superior light convergence for diverse optical applications

High-precision convex lenses with superior light convergence for diverse optical applications

Foshan Geqin's convex lenses are crafted with precise curvature and thickness, ensuring exceptional light-converging performance. Made from high-quality PC or PMMA, they offer excellent light transmittance (over 90%) and durability. Available in custom focal lengths, they cater to automotive lighting, optical instruments, and medical magnifiers, meeting strict industry standards for clarity and stability.